New Technology for Aluminum Casting

【China Aluminum Network】 American Wagastaff (Waggerstaff) Co., Ltd. is an internationally renowned aluminum forging equipment company, which is known internationally for providing DC forging equipment to the global aluminum industry. Moreover, it also has many leading aluminum products. Forging skills.

1.AirSlip gas forging skills

AirSlip's air-slip forging skills are an important skill of Wagastaff. They were developed and put into the market in 1982.

So far, the global forging shop has approximately 800 gas-slip forging production lines, because the use of this skill to produce good quality products has always been the preferred skill of aluminum manufacturers.

AirSlip also has a small shell area feature. Compared with the products produced using traditional forging skills, the forging speed is faster, the production cost is more competitive, the product grain structure is uniform, and the homogenization cycle time is shortened. The advantages in terms of environmental protection It is less oil consuming and reduces the cooling water flow rate.

2. LHC aluminum slab forging skills

The LHC aluminum sheet forging skill is a new skill researched and developed by Wagastaff. Its quality can be compared with the quality of the slab produced by the electromagnetic forging skill, but the production cost is lower than that of electromagnetic forging. LHC forged slabs are characterized by good product quality, high yield, low waste, low energy consumption and reliable performance, and because of the low flow rate of cooling water, energy is saved.

The outstanding feature of the LHC aluminum sheet forging skill is that the oil retention system is selected on the blank mold, and in the forging process, the mold smooth oil that reaches the cooling water system is first omitted.

The adherence of the oil to the smoothness of the system reduces the costs associated with disposal of the cooling water. The oil adherence system suspends the dripping of the smooth oil when the mold deflection system is selected, reduces the “oil splashing” around the forging station, reduces the amount of oil entering the cooling water system, and then makes work around the forging station. People reduce the appearance of slippery walking.

3. Ensure Fork Safe StopCast Skills

In order to ensure the safety of operators in the forging process, Wagastaff developed a StopCast system for the aluminum pool leak detection system. This system actively disconnects the continuous flow of aluminum water when the aluminum water leaks during kneading blank forging process. It takes only a few seconds at a time; without the StopCast system, shutting off successive aluminum flows takes a few minutes or even longer.

Further development is still underway for the selection of the AirSlip kneading forging skills and the StopCast skill production line.

4. Develop Forged Gas Handling Skills AutoFlo to Improve AutoCast SCADA Level

Wagastaff developed AutoFlo, a gas handling technology for AirSlip's gas-slip forging skills, and it has been successfully used in industrial production. The user response is excellent. If this skill is used, operators are not required to participate too much, and the operator's exposure is reduced. The timing before the aluminum water.

Wagastaff further improved the level of AutoCastSCADA, provided newer hardware and software, and used SCADA as the “special” function of AutoCast. At the beginning, many forging plants did not all have this function, but after several years of production practices, they collectively thought that The SCADA functional system is necessary for a forging plant.

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