——The transformation and upgrading of the printing industry will help the development of chemical tanks and art tanks
With the introduction and implementation of a series of national environmental protection and emission reduction control policies, the transformation and upgrading of China's metal packaging industry is in full swing in the context of manufacturing transformation and upgrading and innovation. The following will take Qian'an City Siwenkede Metal Packing Co., Ltd. as an example to explain the printing industry's five major transformation and upgrading of the chemical paint cans, art tanks industry development.
Multi-color connection UV printing transformation and upgrading one: from the traditional thermosetting printing iron, to standard UV-curable 6-color printing iron.
At present, 90% of the total domestic production lines are still traditional heat-set stamping irons. In recent years, with the promotion of national green printing and environmental protection and clean production, especially Beijing, Shanghai, and Guangzhou have successively introduced VOC emission charging standards ranging from 6 to 8 yuan/kg, which has increased the transformation and upgrading of the printing iron industry.
According to incomplete statistics, China has introduced 18 color printing machines (4 in Baoyin, 3 in COFCO, 1 in ORG, 3 in Jiamei, 3 in Svanco, 1 in Qingdao Jisheng and 1 in Tianjin Saibang, (1 article in N Xing, 1 article in Wujiang Huayuan), most of which were introduced within three years and dominated by KBA. Four-color, six-color and eight-color continuous multi-color printing iron has become the first choice for large-scale canning plants and professional printing iron plants. The multi-color printing iron has fundamentally changed the pattern of China's printing iron industry and improved the quality and level of Chinese metal printing.
India Iron Digitization, Standardization, Standardization, and Intelligent Transformation and Upgrade II: From the traditional filmmaking process, relying on the experience of India's iron quality experience management, and gradually shifting to “digital, standardized, standardized, and intelligent†based on computer-to-plate (CTP) printing iron color management New model of quality control.
In the large-scale printing and canning factory, traditional film printing plates have been upgraded to CTP. A variety of digital processes + CTP, so that the status of prepress in printing is increasingly prominent. CTP not only replaces film, but also defines digitalization, standardization, and standardization. The CTP quality data and the quality data of the printing press are integrated in the whole process, intelligent management, and seamless integration.
Qian'an Metalware Packaging Co., Ltd. in Qian'an is the largest iron-plating factory in China. While introducing CTP, it is also developing UCR, GCR ink-printing and ink-saving research, introducing CIP-3 ink presetting and online color scanning, not only replacing film with CTP, but also In addition, it is still implementing the Yintie tone reduction linear control (printing linearity-proofing linearity-printing linearity), and the ink color density control enables the effective digitization, standardization, and standardization of the prepress and printing process and quality data to be integrated into intelligentization. . "CTP+ ink saving software, ink presetting, online color scanning" belongs to the "printing standardization, digitization, and standardization" basis, and it will upgrade to a higher level of printing "intelligence", and will lead the technical development of the metal printing industry. Future production practices.
Figure 1 India Iron and Steel gradually toward the "digital, standardized, standardized and intelligent" direction.
100% Vision Machine Inspection Transformation Upgrade 3: Move from traditional manual pick detection to 100% visual inspection, and increasingly become the standard.
With the development of high-end printing customers such as Red Bull and milk powder, the zero-defect demand of Yintie becomes a new competitive force. The price, service, delivery, and zero defects of Indian Railways have become important evaluation standards for brand companies. COFCO Packaging and Baoyin Packaging took the lead in installing machine vision inspections, which has been widely recognized in the printed iron industry. Qian'an Siwenkede also introduced the first advanced Israeli AVT on-line detection device, an off-line Huayu (Beijing Daheng) inspection line, and the latter has a detection accuracy of 0.1-0.15mm on the black (white) dot line. The color difference ΔELab ≤ 1. Online metal printing inspections, off-line video inspection technologies and equipment have become more mature. In 2015, 13 inspection lines for printing railroads were installed across the country, an increase of 10 compared to 2014. It is expected that the number will increase to 16 in 2016.
Wide color domain printing iron, no spot color printing iron, value-added printing iron transformation and upgrading four: from the traditional "four colors + spot color" iron printing process to "four colors + RGB" seven-color wide color gamut printing iron, no special color printing iron research and application, and Such as anti-counterfeit printing iron, laser printing and other value-added printing iron and personalized customization has become a new hot spot.
In China, the past six-color printing presses mainly focused on large-scale production, which is not suitable for small orders. Enterprises such as COFCO, Baoyin, and Jiamei introduced six-color printing presses, all based on the super-large singles of Red Bull, Yangyuan and Lulu. With the increase in the pace of introduction, the six-color printing machine has gradually become popular in the non-beverage industry, not only to make large orders, but also the demand for small orders, especially in the milk powder cans, chemical cans, gift cans industry, mainly in small orders. . In addition, chemical tanks and art jars generally have large visual effects due to the large area of ​​the tanks, and they need to have higher definition, better color matching effects and richer levels of performance. The personalized color printing needs, security Demand, decoration and decorating demand are growing. The development of a wide color gamut (CMYK+RGB) printing iron and a non-spot color printing iron on a multi-color printing press has not only realized the individuality of the printing iron, but also provided the possibility of a smaller batch of non-replacement ink production and non-stop production. Svancod's non-spot color printing system developed on 8-color machines is widely used in wide-gamut printing and industrial printing practice without spot color printing. It also paints chemical companies, art tank brand users, and multi-variety small batches. The company provided new printing solutions.
Figure 2 Wide color gamut printing, security printing, and non-spot color printing graphic proofs produced by Svancod
Extension of the industrial chain to create a complete transformation and upgrading of the printing rail solutions. 5: The tinplate factory will use the advantages of resources to extend the development of the printed iron and laminating film. It can create customized solutions for chemical tanks and art tanks and will be sought after by brand companies.
Apart from the smaller batches of beverage cans, chemical paint cans and art cans have a common need: they are sensitive to the cost of tinplates and special materials for brand customers. At present, Svanberg Group brings cold-rolled plate, tinplate, printing, film coating, and shear distribution into one, and the industrial chain extends and develops. It can create a total solution for chemical tank factories, aerosol can plants, and art gift box factories. Catering to this trend.
The overall solution is comprehensive and covers all kinds of customized services, such as: custom tinplate services (steel grade, thickness, hardness, tin coating, surface texture, roughness, etc., anti-fingerprint, high-mirror, grit-sand functional materials), custom printing Service (Low-cost standardized large-volume printing, personalized seven-color wide-gamut high-fidelity printing, ink-laser-vector line shading security printing, 3D embossed three-dimensional brush, artistic special effects glazing), coated iron custom service (packing materials Top cover film, printing film, laser anti-counterfeiting pattern film, high-resistance non-adhesive film). It can fully customize tinplate, color printing iron, and coated iron according to customer requirements. In addition, shear delivery service, industrial chain collaboration achieves differentiation and low cost, and will become a new bright spot in the transformation and upgrading of the industry, similar to Baosteel's collaboration and expansion of Baoying. Film coated iron. In addition, such batches of tinplate resource-based enterprises as Fujian Unification, Jiangsu Uniform, Zhongshan Zhongyue, Pohang, Guangdong Huamei, etc. have extended the development of iron and film coating, which has become a new highlight of the industry's industrial chain extension development, transformation and upgrading.
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